Description
This used 2009-2016 Honda CRF450R Factory Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 2009, 2010, 2011, 2012, 2013 2014 2015 2016 Honda CRF450R four-stroke motocross motorcycles.
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Contains complete information on servicing your machine including wiring diagram, special tools and troubleshooting information.
Table of Contents
Honda Crf 450 Specs
General Information
Technical Feature
Frame/body Panels/exhaust System
Maintenance
Lubrication System
Fuel System (pgm-fi)
Cooling System
Engine Removal/installation
Cylinder Head/valves
Cylinder/piston
Clutch/kickstarter/gearshift Linkage
Alternator
Crankcase/crankshaft/transmission/balancer
Front Wheel/suspension/steering
Rear Wheel/suspension
Hydraulic Brake
Electrical System
Wiring Diagram
Troubleshooting
Index
Technical Feature
Frame/body Panels/exhaust System
Maintenance
Lubrication System
Fuel System (pgm-fi)
Cooling System
Engine Removal/installation
Cylinder Head/valves
Cylinder/piston
Clutch/kickstarter/gearshift Linkage
Alternator
Crankcase/crankshaft/transmission/balancer
Front Wheel/suspension/steering
Rear Wheel/suspension
Hydraulic Brake
Electrical System
Wiring Diagram
Troubleshooting
Index
Index of Topics
Additional Items Requiring Frequent
Replacement
Air Cleaner
Air Cleaner Housing (’09 – ’12)
Air Cleaner Housing (after ’12)
Alternator Coil
Balancer Gear/balancer Shaft
Battery-less Pgm-fi Kickstarting System
Brake Fluid
Brake Fluid Replacement/air Bleeding
Brake Pad Wear
Brake Pads/disc
Brake Pedal
Brake System
Cable & Harness Routing
Cam Chain Tensioner/cam Chain Guide
Camshaft/rocker Arm Installation
Camshaft/rocker Arm Removal
Clutch
Clutch Lever
Clutch System
Clutch/kickstarter/gearshift Linkage
Specifications
Component Location
Alternator
Clutch/kickstarter/gearshift Linkage Crankcase/crankshaft/transmission/ Balancer
Cylinder Head/valves
Cylinder/piston
Engine Removal/installation
Front Wheel/suspension/steering
Fuel System (pgm-fi)
Hydraulic Brake
Rear Wheel/suspension
Condenser
Connector Location
Control Cables
Coolant Replacement
Cooling System
Cooling System Specifications
Crankcase
Crankcase Bearing Replacement
Crankcase Breather
Crankcase/crankshaft/transmission/ Balancer Specifications
Crankshaft
Cylinder Compression Test
Cylinder Head Assembly
Cylinder Head Cover
Cylinder Head Disassembly
Cylinder Head Inspection
Cylinder Head Installation
Cylinder Head Removal
Cylinder Head/valves Specifications
Cylinder Installation
Cylinder Removal
Cylinder/piston Specifications
Cylinder/piston/cam Chain Tensioner
Lifter Inspection
Decompressor System
Drive Chain
Drive Chain Roller
Drive Chain Slider
Drive/driven Sprocket
Dtc Index
Dtc Troubleshooting
Ecm
Ectsensor
Electrical System Specifications
Engine Guard
Engine Idle Speed
Engine Installation
Engine Oil/oil Filter
Engine Removal
Engine Stop Switch Including The Mil
Engine Stop Switch Inspection
Exhaust Pipe/muffler
Exhaust System
Fast Idle Knob
Flywheel
Fork
Front Brake Caliper
Front Master Cylinder
Front Wheel
Front Wheel/suspension/steering
Specifications
Fuel Injector
Fuel Line
Fuel Line Replacement
Fuel Pump Unit
Fuel System (pgm-fi) Specifications
Fuel Tank
Gear Position Switch (’09 Model)
Gearshift Linkage
General Specifications
Handlebar
Hpsd
Hydraulic Brake Specifications
Iat Sensor
Ignition Coil
Ignition System Inspection
Ignition Timing
Kickstarter
Left Crankcase Cover Installation
Left Crankcase Cover Removal
Lubrication & Seal Points
Lubrication System Diagram
Lubrication System Specifications
Maintenance Schedule
Map Sensor
Mil Circuit Inspection
Model Identification
Number Plate
Nuts, Bolts, Fasteners
Oil Jet
Oil Pump
Oil Strainer Screen
Optional Parts
Pgm-fi Symptom Troubleshooting
Pgm-fi System
Pgm-fi System Diagram
Pgm-fi System Location
Pgm-fi Troubleshooting Information
Piston Installation
Piston Removal
Pressure Relief Valve
Psf (pneumatic Spring Fork) (after ’12)
Radiator
Radiator Coolant
Radiator Shroud
Rear Brake Caliper
Rear Fender
Rear Master Cylinder
Rear Wheel
Rear Wheel/suspension Specifications
Regulator/rectifier
Resin Fuel Tank With A Built-in Fuel Pump
Right Crankcase Cover
Seat
Service Information Alternator
Clutch/kickstarter/gearshift
Linkage
Cooling System
Crankcase/crankshaft/transmission/ Balancer
Cylinder Heada/alves
Cylinder/piston
Electrical System
Engine Removal/installation
Frame/body Panels/exhaust System
Front Wheel/suspension/steering
Fuel System (pgm-fi)
Hydraulic Brake
Lubrication System
Maintenance
Rear Wheel/suspension
Service Rules
Shock Absorber
Shock Linkage
Side Cover
Spark Plug
Stator/ckp Sensor
Steering Head Bearings
Steering Stem
Sub-frame
Suspension
Swingarm
Swingarm/shock Linkage
System Flow Pattern
System Location
System Testing
Throttle Body
Throttle Operation
Torque Values
Transmission
Transmission Oil
Troubleshooting
Clutch/kickstarter/gearshift Linkage
Cooling System
Crankcase/crankshaft/transmission/balancer
Cylinder Head/valves
Cylinder/piston
Electrical System
Engine Does Not Start Or Is Hard To Start
Engine Lacks Power
Frame/body Panels/exhaust System
Front Wheel/suspension/steering
Hydraulic Brake
Lubrication System
Poor Handling
Poor Performance At High Speed
Poor Performance At Low And Idle Speed
Rear Wheel/suspension
Valve Clearance
Valve Guide Replacement
Valve Seat Inspection/refacing
Water Pump
Wheels/tires
Wiring Diagram
Replacement
Air Cleaner
Air Cleaner Housing (’09 – ’12)
Air Cleaner Housing (after ’12)
Alternator Coil
Balancer Gear/balancer Shaft
Battery-less Pgm-fi Kickstarting System
Brake Fluid
Brake Fluid Replacement/air Bleeding
Brake Pad Wear
Brake Pads/disc
Brake Pedal
Brake System
Cable & Harness Routing
Cam Chain Tensioner/cam Chain Guide
Camshaft/rocker Arm Installation
Camshaft/rocker Arm Removal
Clutch
Clutch Lever
Clutch System
Clutch/kickstarter/gearshift Linkage
Specifications
Component Location
Alternator
Clutch/kickstarter/gearshift Linkage Crankcase/crankshaft/transmission/ Balancer
Cylinder Head/valves
Cylinder/piston
Engine Removal/installation
Front Wheel/suspension/steering
Fuel System (pgm-fi)
Hydraulic Brake
Rear Wheel/suspension
Condenser
Connector Location
Control Cables
Coolant Replacement
Cooling System
Cooling System Specifications
Crankcase
Crankcase Bearing Replacement
Crankcase Breather
Crankcase/crankshaft/transmission/ Balancer Specifications
Crankshaft
Cylinder Compression Test
Cylinder Head Assembly
Cylinder Head Cover
Cylinder Head Disassembly
Cylinder Head Inspection
Cylinder Head Installation
Cylinder Head Removal
Cylinder Head/valves Specifications
Cylinder Installation
Cylinder Removal
Cylinder/piston Specifications
Cylinder/piston/cam Chain Tensioner
Lifter Inspection
Decompressor System
Drive Chain
Drive Chain Roller
Drive Chain Slider
Drive/driven Sprocket
Dtc Index
Dtc Troubleshooting
Ecm
Ectsensor
Electrical System Specifications
Engine Guard
Engine Idle Speed
Engine Installation
Engine Oil/oil Filter
Engine Removal
Engine Stop Switch Including The Mil
Engine Stop Switch Inspection
Exhaust Pipe/muffler
Exhaust System
Fast Idle Knob
Flywheel
Fork
Front Brake Caliper
Front Master Cylinder
Front Wheel
Front Wheel/suspension/steering
Specifications
Fuel Injector
Fuel Line
Fuel Line Replacement
Fuel Pump Unit
Fuel System (pgm-fi) Specifications
Fuel Tank
Gear Position Switch (’09 Model)
Gearshift Linkage
General Specifications
Handlebar
Hpsd
Hydraulic Brake Specifications
Iat Sensor
Ignition Coil
Ignition System Inspection
Ignition Timing
Kickstarter
Left Crankcase Cover Installation
Left Crankcase Cover Removal
Lubrication & Seal Points
Lubrication System Diagram
Lubrication System Specifications
Maintenance Schedule
Map Sensor
Mil Circuit Inspection
Model Identification
Number Plate
Nuts, Bolts, Fasteners
Oil Jet
Oil Pump
Oil Strainer Screen
Optional Parts
Pgm-fi Symptom Troubleshooting
Pgm-fi System
Pgm-fi System Diagram
Pgm-fi System Location
Pgm-fi Troubleshooting Information
Piston Installation
Piston Removal
Pressure Relief Valve
Psf (pneumatic Spring Fork) (after ’12)
Radiator
Radiator Coolant
Radiator Shroud
Rear Brake Caliper
Rear Fender
Rear Master Cylinder
Rear Wheel
Rear Wheel/suspension Specifications
Regulator/rectifier
Resin Fuel Tank With A Built-in Fuel Pump
Right Crankcase Cover
Seat
Service Information Alternator
Clutch/kickstarter/gearshift
Linkage
Cooling System
Crankcase/crankshaft/transmission/ Balancer
Cylinder Heada/alves
Cylinder/piston
Electrical System
Engine Removal/installation
Frame/body Panels/exhaust System
Front Wheel/suspension/steering
Fuel System (pgm-fi)
Hydraulic Brake
Lubrication System
Maintenance
Rear Wheel/suspension
Service Rules
Shock Absorber
Shock Linkage
Side Cover
Spark Plug
Stator/ckp Sensor
Steering Head Bearings
Steering Stem
Sub-frame
Suspension
Swingarm
Swingarm/shock Linkage
System Flow Pattern
System Location
System Testing
Throttle Body
Throttle Operation
Torque Values
Transmission
Transmission Oil
Troubleshooting
Clutch/kickstarter/gearshift Linkage
Cooling System
Crankcase/crankshaft/transmission/balancer
Cylinder Head/valves
Cylinder/piston
Electrical System
Engine Does Not Start Or Is Hard To Start
Engine Lacks Power
Frame/body Panels/exhaust System
Front Wheel/suspension/steering
Hydraulic Brake
Lubrication System
Poor Handling
Poor Performance At High Speed
Poor Performance At Low And Idle Speed
Rear Wheel/suspension
Valve Clearance
Valve Guide Replacement
Valve Seat Inspection/refacing
Water Pump
Wheels/tires
Wiring Diagram
Description
Do you need to service or rebuild a Honda CRF450R motocross bike or CRF450X off-road motorcycle? The Cyclepedia Press LLC Honda CRF450 motorcycle service manual features detailed photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Honda dealer trained motorcycle technician.
Each manual comes with 1 year of access to the online version for free! Contact Cyclepedia Press LLC with your invoice number after you purchase.
The Honda CRF 450R and CRF 450X motorcycle manual will show you how to repair and maintain the following Honda CRF 450 motorcycles:
![Repair Repair](/uploads/1/2/6/3/126356870/571627975.jpg)
2005 Honda CRF450X offroad motorcycles
2006 Honda CRF450X offroad motorcycles
2007 Honda CRF450X offroad motorcycles
2008 Honda CRF450X offroad motorcycles
2009 Honda CRF450X offroad motorcycles
2012 Honda CRF450X offroad motorcycles
2013 Honda CRF450X offroad motorcycles
2014 Honda CRF450X offroad motorcycles
2015 Honda CRF450X offroad motorcycles
2016 Honda CRF450X offroad motorcycles
2017 Honda CRF450X offroad motorcycles
2006 Honda CRF450X offroad motorcycles
2007 Honda CRF450X offroad motorcycles
2008 Honda CRF450X offroad motorcycles
2009 Honda CRF450X offroad motorcycles
2012 Honda CRF450X offroad motorcycles
2013 Honda CRF450X offroad motorcycles
2014 Honda CRF450X offroad motorcycles
2015 Honda CRF450X offroad motorcycles
2016 Honda CRF450X offroad motorcycles
2017 Honda CRF450X offroad motorcycles
Honda Crf 450 X
2002 Honda CRF450R motocross motorcycles
2003 Honda CRF450R motocross motorcycles
2004 Honda CRF450R motocross motorcycles
2005 Honda CRF450R motocross motorcycles
2006 Honda CRF450R motocross motorcycles
2007 Honda CRF450R motocross motorcycles
2008 Honda CRF450R motocross motorcycles
2003 Honda CRF450R motocross motorcycles
2004 Honda CRF450R motocross motorcycles
2005 Honda CRF450R motocross motorcycles
2006 Honda CRF450R motocross motorcycles
2007 Honda CRF450R motocross motorcycles
2008 Honda CRF450R motocross motorcycles
Note: Cyclepedia printed manuals have black and white photos. The color photos are shown from the online version of the manual.
Honda CRF450R CRF450X Periodic Maintenance
Periodic Maintenance Chart, Clutch Cable Adjustment, Throttle Free Play, Engine Idle Speed, Drive Chain Adjustment, Hot Start Lever, Clutch Replacement, Engine Oil, Spark Plug, Compression Check, Air Filter Servicing, Transmission Oil, Tires, Brake Bleeding, Valve Clearance
Honda CRF450R CRF450X Cooling System
Cooling System Specifications, Coolant, Radiators, Water Pump
Honda CRF450R CRF450X Quick Reference
CRF450 Specifications, VIN and Engine Number Location, Engine Torque Specifications, General Torque Specifications
2009 Honda Crf 450 Repair Manual Free Download
Honda CRF450R CRF450X External Components
Side Covers, Seat, Fuel Tank, Brake Pedal, Brake Pedal, Front Number Plate, Handlebar, Sub Frame, Front Fender, Rear Fender, Exhaust System
Honda CRF450R CRF450X Engine
Engine Specifications, Balancer, Cylinder Head Cover, Cylinder Head, Camshaft Inspection, Camshaft Removal, Camshaft Installation, Kick Starter, Cylinder and Piston, Clutch, Left Engine Components, Right Engine Components, Engine Removal, Engine Installation, Crankshaft, Crankcase Splitting, Crankcase Assembly, Transmission Removal, Transmission Assembly, Crankcase Assembly, Engine Installation
Honda CRF450R CRF450X Final Drive
Final Drive Specifications, Drive Chain, Engine Sprocket, Rear Wheel Sprocket
Honda CRF450R CRF450X Front Brake
Brake Disc, Front Brake Specifications, Front Brake Caliper, Front Brake Replacement
Honda CRF450R CRF450X Rear Brake
Rear Brake Caliper, Rear Brake Replacement, Rear Brake Specifications
Honda CRF450R CRF450X Wheels
Wheel Specifications, Front Wheel, Rear Wheel, Bearing Replacement
Honda CRF450R CRF450X Steering
Removal, Bearing Replacement, Installation
Honda CRF450R CRF450X Front Suspension
Fork Removal and Installation, Fork Seal Replacement, Front Fork Assembly, Front Fork Disassembly, Front Fork Specifications
Honda CRF450R CRF450X Rear Suspension
![2009 2009](/uploads/1/2/6/3/126356870/943299263.jpg)
Shock Removal and Installation, Specifications, Swing Arm
Honda CRF450R CRF450X Electrical System
Electrical Specifications, Ignition System, Headlight, Switches, Color Wiring Diagrams